Increasing Manufacturing Productivity With Mrp/erp/mis

October 18th, 2010

MRP II Benefits

Benefits of MRP II include design and management improvements to improvements in the financial arena.  For management, MRP II provides a method that is systematic for everyone in the company to follow so that everyone is on the same page in how to business and event management that cause problems in the company.  Records management becomes better improved in an MRP II environment.  Customer needs are of the highest importance and deliveries become faster when adhering to an MRP II system. If deliveries are faster, there is quicker cash flow.  Inventories and production systems become controlled better as do schedules.  These are just some of the examples of the advantages of MRP II system implementation in an environment for manufacturing.

MIS and ERP

ERP is enterprise resource planning and considers the expansive topics of operations, commercial issues such as marketing and commercial planning, distribution, finance, and materials.  Under operations, ERP handles capacity requirements, the flow of work orders, simulation and engineering changes, manufacturing systems such as for support, and the management of data for the product is handled in the operation category as well.  In the commercial category of ERP is preparing systems for marketing, commercial planning, and conducting sales.  In the finance category, financial planning, accounts receivable and payable are handled.  In the materials phase, management of inventory is handled as is the MRP scheduling.  The phase of distribution handles the product’s distribution systems.  Human resources are also handled in an ERP system.  MIS is a management information system.  Both ERPs and MRPs manage information at a software level and are therefore in the category of management information systems.

Measurements

Measurements can be used to ensure that the MRP II steps taken are functioning.  Utilizing Systems for MRP can help increase the bottom line for organizations that practice it.  It can also aid in productivity in the business and in monitoring of inventories.

MRP and CAM Integration

A capability that is relatively new is an MRP system that can function alone but can additionally function with a computer aided manufacturing (CAM) system-the two can be integrated together.  Usually, all of the material ordering is handled by an MRP system.  The CNC programmer then must look at the MRP system orders to interpret them him or herself and input the information and drawing into the CAM system.  Having a system that is automated where the MRP system communicates all information that is necessary with the CAM system will save time on manually inputting data into the CAM system and will help prevent human error.

There is much to gain from using MRP and ERP systems.  There is always room for advancement in a company and these valuable tools could assist any business become more successful.

Marc Anderes is the Vice President of Operations of Maloya Laser which specializes in Metal Manufacturing and Laser Cutting with advanced laser technologies, servicing aerospace, scientific, transportation, medical and machinery needs.

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